Optimizing PCB transportation paths for productivity improvement

Modular Conveyors

    ■ An optimal conveyor model configuration is possible according to production line composition (shuttle ↔ dual) applied with a modular conveyor that is replaceable on site.

   ■ PCB supply time is shortened as a result of high-speed shuttle conveyor operation. Minimized head path for improved equipment speed

Twin Servo Control

    ■ Ensuring high-speed operation with a linear motor application to the Y axis, and twin servo control High-speed Flying Head

    ■ Minimized head movement path through recognizing parts during transportation following parts installation

    ■ 10-spindle head with individually operating Z axes

HIGH RELIABILITY

Placement Accuracy: ±28㎛ (03015), ±25㎛ (IC)

    ■ Applied with a high-precision linear scale and rigid mechanism

    ■ Provides precision calibration algorithms and diverse automatic calibration functions

FLEXIBLE LINE SOLUTION

Provides optimal line solutions through versatility and productivity improvement

DECAN Line

    ■ Optimal line configuration from chips to uniquely-shaped components according to options setup

Equipment capable of responding to large-scale PCBs, which can be remodeled on site 

    ■ Standard equipment can be remodeled on site to equipment capable of large-scale PCB handling 

     – Responsive to a maximum 1,200 x 460mm PCB 

Responsive to uniquely-shaped components (including tray components)

EASY OPERATION

Strengthened equipment software operation convenience

    ■ Convenient production and editing of work programs with built-in equipment optimization software

    ■ Provision of a range of work data and information on a large-scale LCD screen 

High-precision, convenient electric feeder

    ■ Calibration and maintenance-free electric feeder

    ■ Improved work convenience with a single reel bank mounted feeder 

    ■ Improved productivity through the provision of  automatic parts pick-up position alignment between feeders

Reduced work load through parts connection automation (smart feeder)

    ■ Automatic loading and splicing capabilities implemented as an industry first 

     – Significantly reduction in work time through feeder preparation and parts connection operation automation which were previously carried out manually 

    ■ Zero consumables costs for parts connection attained

Specifications:
PCB size (mm): 50 – 460 (500 is optional)
Heating zone length (mm): 310
Total heating lenght (mm): 2000
Top heating zones: 7
Bottom heating zones: 7
Cooling zones: 1
Conveyor type: Chain + PCB ANTI-WARP center support (Chain + Mesh is optional)
Conveyor speed (m/min): 0.3 – 1.6
Conveyor height (mm): 900 ± 20
Temperature accuracy: ± 1ºC
Temperature repeatability: ± 1ºC
Warm-up time (min): 30 – 40
Profile time change (min): 15 – 30
PCB clearance TOP/BOT (mm): 30/23 (others available on demand)
Control: PC, LCD monitor, Windows 10 software (SMEMA interface is optional)

Technical requirements:
Power supply: 3P 220/380V 50/60Hz (others available on demand)
Power consumption peak/average (kW): 28/10
Compressed air supply (bar): 5
Compressed air consumption (Nl/min): up to 105
Fume extraction (m3/h): 1200
Overall dimensions L x W x H (mm): 3250 х 1210 х 1450
Weight (kg): 1100